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SEP 16, 2025 5:00 AM PDT

From Research to Results: Dry Amorphization in Practice

SPONSORED BY: Thermo Fisher Scientific
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Improving the solubility and bioavailability of poorly soluble APIs remains one of the toughest challenges in pharmaceutical formulation. There are several proven methods to address it—but many come with tradeoffs in process complexity, environmental impact, or scalability.

Dry amorphization is gaining attention as a viable alternative. While the concept itself isn’t new, recent advances in twin-screw extrusion (TSE) have made it more accessible, efficient, and easier to scale—especially for teams focused on solvent-free or continuous manufacturing strategies.

This free, on-demand short course introduces the principles and practice of dry amorphization using TSE—rooted in peer-reviewed research and guided by a key contributor to the study.

Dr. Margarethe Richter, an application specialist at Thermo Fisher Scientific and corresponding author of the cited paper, explains how she and her colleagues used a blend of mesoporous silica and crystalline itraconazole to achieve up to 90% amorphization at room temperature—with full conversion at just 70°C.

What’s more compelling than the method is what it could mean for you:

  • If you’re exploring new ways to formulate difficult APIs, this course offers insight into a scalable and solvent-free path.
  • If you support cross-functional teams in formulation, scale-up, or tech transfer, it can help you speak the language of dry amorphization—and evaluate its fit with your current infrastructure.
  • And if you're simply expanding your technical fluency, this is a practical, time-efficient way to turn recent research into applicable knowledge.

The course covers:

  • Why amorphization matters for bioavailability and drug release
  • How twin-screw extruders can be configured for dry processing without solvents
  • Critical processing factors: screw design, SME, feed strategy, discharge modes
  • How analytical methods like DSC, XRD, and SEM validate amorphous conversion
  • Advantages and considerations for teams moving toward continuous manufacturing

Whether you’re new to dry amorphization—or looking for practical examples to guide adoption—this course provides a grounded, expert-led introduction to the technique and its implications.

Access the short course now and explore the potential of dry amorphization—on your terms, at your pace.


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